CNC Machining

Turning capacity                                                         Lathe size

  • 12'' DIA  Parts                                                         14'' Swing over bed            
  • 40'' length Turning & threading                               40''  Between centers
  • 15FTTurning & threading under 2'' DIA                    8'' & 10''  Adjust true chucks
  • 16'' internal boring length                                     7.5HP 3 phase  3,200 LBS

 

Equipped with

5.5 KW Hitachi VFD variable speed control system, sensor less vector drive, Full closed loop encoder servos, Mach 3 control, Accu-rite glass scale DRO's, Buck adjust true chuck for accurate re machining of parts, Quick change tool post & full range of carbide insert tooling, 3'' & 6'' steady rest, Follow rest, Taper Attachment, 

We can work with a large variety of material types and have many in stock

Sheet Metal          

Hydraulic Box & Pan Brake

Capacity                                                                         

  • Max Width                                                                  48'' 1/4   
  • Thickness                                                              16 GA - 20 GA
  • Box Depth                                                                      3''
  • Brake Angle                                                             0' - 135' deg


Equipped with

Custom box brake, hydraulic controlled with adjustable Limit switches for reproducing matching bend angles in large quantities, eliminating human error and cutting labor costs.


Milling capacity                                                       Mill size

  • 28'' X length - Indexing                                        28''  X axis            
  • 8'' Y  Length                                                        8''   Y axis
  • 5''   Z Depth                                                        5''   Z axis
  • 12'' DIA on rotary                                               10'' Rotary table

  

 

  

Equipped with

2hp 3 phase black max motor, Teco  VFD variable frequency drive, Newall .0002 inch resolution DRO, SFPM calculator, 10'' rotary Table, 6'' rotary indexer, 1/16 to 1'' 1/4 5C collet set & collet blocks, Precision ground fixture set &  Full line of carbide tooling,

Welding

AC/DC Pulsed TIG                                         Miller- Syncrowave 310A                                                                            Inverter PowerPro 256

 

Capacity

  • Aluminum                                                            16GA - 5/8           
  • Stainless                                                              22GA - 3/4  
  • Bronze                                                                 11GA - 1/2
  • Steel                                                                    22GA - 3/4

 

   

Equipped with

130 FT lead, Water cooled Tig torch, AC Variable frequency control, Pulse arc, Inverter unit has full range of AC-DC arc control 

Modular Fixturing

Build Pro Fixture Table                                          

Capacity

  • Standard Size                                                       48''  x  96''         
  • Expanded Size                                                      90''  x  110''  
  • Table Flatness                                                      .012'' / 3 ft
  • Hole Spacing                                                          2''   + - .001''



Modular fixturing Increases productivity, drives project cost down, and reduces our lead times.

All fixturing, welding, and assembly is done with accurate repetable setups. CNC plasma cut templates and custom assembly tooling is cad designed to integrate with table for the highest level of accuracy and efficiency   

   

 

Bending - Rolling

Tubing / Pipe  Electric / Hydraulic                             

Capacity                                                            GA                OD

  • Tubing                                                    1/16 - 1/4      1/2 - 2.5''        
  • Square                                                    1/16 - 1/4      1/2 - 2.5''  
  • Angle                                                       1/8 - 1/4        3/4 - 2''
  • Flat Bar (Hard Way)                                 1/8 - 1/2        3/4 - 3''



Equipped with

Custom built rolling machine with Dayton 80/1 Gear Motor, VFD variable speed control for precise control of rolling speed to minimizing drop rate, Radius gauges ID & OD for accurate radius matching and reproduction.

Large selection of precision machined dies for pipe, tubing, square, flat bar, & angle iron.   

          

Plate Roller

Capacity                                                                         

  • Max Width                                                                  48'' 1/4   
  • Min Radius                                                            6'' Rad - 12'' OD
  • Steel                                                                        20GA - 10GA
  • Aluminum                                                                  .065 - .25


Equipped with

Hardened & Ground 2.5'' Rollers for rolling full width sheets.

Tight tube radius as small as 6'' can be formed all the way to large sweeping radius 

Services

 


Electro Plating

50 AMP Plating Rectifier                             

Tank Sizes                                                           

  • Acid Copper                                                              36'' x 45''      
  • Alkaline Copper                                                        36'' x 45'' 
  • Stripping - Etching                                                    36'' x 45''
  • Copper Deposition                                                .0005'' -  .003''



Equipped with 

50 Amp variable voltage, variable amperage plating rectifier, adjustable agitation, heavy duty bus bar for plating industrial sized parts up to 4ft.

We can go from an idea to a finished copper part all in house, there is no comparison in value to be able to design manufacture and plate parts under one roof. We will be expanding into other electro plating processes in the near future

 

Pulsed MIG                                                           Miller- Millermatic 350p 

                                                                              Miller- Multimatic 200


Capacity

  • Aluminum                                                                         11GA - 1''  
  • Stainless                                                                           24GA - 1''
  • Bronze                                                                                  N/A
  • Steel                                                                                 24GA - 1''

  

 

Equipped with

100 FT lead, Spoolmate 200 Spoolgun,  .023 - .045 wire.

Welding Amperage 30 - 300 Amps

          

12 Ton Press  Brake

Capacity                                                                         

  • Max Width                                                                      13''   
  • Thickness Steel                                                       12 GA - 5/8
  • Thickness Aluminum                                                12GA - 3/4   
  • Brake Angle                                                              0' - 90' deg


Equipped with

Precision Machined, hardened & ground Dies are Machined 90 deg for a true angle everytime.

Precision Fabrication

Custom Design & Manufacturing

CNC Plasma Cutting

Capacity                                                          Table size

  • Stainless    18ga - 1''                                     46'' x 40''
  • Steel          18ga - 1''                                     Indexable to 8ft x 40''
  • Aluminum  1/16 - 3/4                  
  • Brass          1/16 - 1/2                   

 

Equipped with

Hypertherm Powermax 65 & Duramax machine torch,

Water cutting table for minimal distortion on sheet metal or thin artistic pieces,

Fine cut kerf .025,  Torch Height Control for accuracy across a full range of motion

We can work with a large variety of file types including CAD, Corel, AI, and vector images

Punching - Shearing

Geka Micro Crop 36  Ironworker                             

Capacity                                                           

  • Punching - Round                                                 1/8 - 1 1/8''      
  • Punching - Square                                                   1/8 - 1''  
  • Shearing - Plate                                                      1/4 x 14''
  • Shearing - bar                                                          1/2 x 8''



Equipped with 

40 Ton hydraulic system, for accurate & efficient cutting, shearing punching, and notching of flat bar, angle iron and plate steel. With a minimal drop rate ironworkers are a great way to boost production and maintain accurate cuts in a high production environment.

Cad Design/Analysis

Software                                                          


  • Solidworks                                                                    CAD Design / Analysis
  • Featurecam                                                                  CNC Toolpaths / Gcode
  • Sheetcam                                                                     CNC Plasma / Gcode
  • Coreldraw                                                                    Design layout / Artistic
  • Edrawing Pro                                                               CAD 3d Augmented Reality

 

SOLIDWORKS   design solutions that add powerful simulation, creation of parts, assemblies, 3D models, design validation, reverse engineering, stress, deformation, load variation, flow control, and capability to run custom analysis on designs


Edrawings Pro  Features Augmented Reality the future of CAD modeling presentation Augmented reality (AR) is a live direct view of a physical, real-world environment whose elements are augmented (or supplemented) by computer-generated sensory input