CNC Machining

Turning capacity Lathe size

12'' DIA Parts 14'' Swing over bed
40'' length Turning & threading 40'' Between centers
15FTTurning & threading under 2'' DIA 8'' & 10'' Adjust true chucks
16'' internal boring length 7.5HP 3 phase 3,200 LBS

Equipped with

5.5 KW Hitachi VFD variable speed control system, sensor less vector drive, Full closed loop encoder servos, Mach 3 control, Accu-rite glass scale DRO's, Buck adjust true chuck for accurate re machining of parts, Quick change tool post & full range of carbide insert tooling, 3'' & 6'' steady rest, Follow rest, Taper Attachment,

We can work with a large variety of material types and have many in stock

Sheet Metal

Hydraulic Box & Pan Brake

Capacity

Max Width 48'' 1/4
Thickness 16 GA - 20 GA
Box Depth 3''
Brake Angle 0' - 135' deg

Equipped with

Custom box brake, hydraulic controlled with adjustable Limit switches for reproducing matching bend angles in large quantities, eliminating human error and cutting labor costs.

Milling capacity Mill size

28'' X length - Indexing 28'' X axis
8'' Y Length 8'' Y axis
5'' Z Depth 5'' Z axis
12'' DIA on rotary 10'' Rotary table

Equipped with

2hp 3 phase black max motor, Teco VFD variable frequency drive, Newall .0002 inch resolution DRO, SFPM calculator, 10'' rotary Table, 6'' rotary indexer, 1/16 to 1'' 1/4 5C collet set & collet blocks, Precision ground fixture set & Full line of carbide tooling,

Welding

AC/DC Pulsed TIG Miller- Syncrowave 310A Inverter PowerPro 256

Capacity

Aluminum 16GA - 5/8
Stainless 22GA - 3/4
Bronze 11GA - 1/2
Steel 22GA - 3/4

Equipped with

130 FT lead, Water cooled Tig torch, AC Variable frequency control, Pulse arc, Inverter unit has full range of AC-DC arc control

Modular Fixturing

Build Pro Fixture Table

Capacity

Standard Size 48'' x 96''
Expanded Size 90'' x 110''
Table Flatness .012'' / 3 ft
Hole Spacing 2'' + - .001''

Modular fixturing Increases productivity, drives project cost down, and reduces our lead times.

All fixturing, welding, and assembly is done with accurate repetable setups. CNC plasma cut templates and custom assembly tooling is cad designed to integrate with table for the highest level of accuracy and efficiency

Bending - Rolling

Tubing / Pipe Electric / Hydraulic

Capacity GA OD

Tubing 1/16 - 1/4 1/2 - 2.5''
Square 1/16 - 1/4 1/2 - 2.5''
Angle 1/8 - 1/4 3/4 - 2''
Flat Bar (Hard Way) 1/8 - 1/2 3/4 - 3''

Equipped with

Custom built rolling machine with Dayton 80/1 Gear Motor, VFD variable speed control for precise control of rolling speed to minimizing drop rate, Radius gauges ID & OD for accurate radius matching and reproduction.

Large selection of precision machined dies for pipe, tubing, square, flat bar, & angle iron.

Plate Roller

Capacity

Max Width 48'' 1/4
Min Radius 6'' Rad - 12'' OD
Steel 20GA - 10GA
Aluminum .065 - .25

Equipped with

Hardened & Ground 2.5'' Rollers for rolling full width sheets.

Tight tube radius as small as 6'' can be formed all the way to large sweeping radius

Services

Electro Plating

50 AMP Plating Rectifier

Tank Sizes

Acid Copper 36'' x 45''
Alkaline Copper 36'' x 45''
Stripping - Etching 36'' x 45''
Copper Deposition .0005'' - .003''

Equipped with

50 Amp variable voltage, variable amperage plating rectifier, adjustable agitation, heavy duty bus bar for plating industrial sized parts up to 4ft.

We can go from an idea to a finished copper part all in house, there is no comparison in value to be able to design manufacture and plate parts under one roof. We will be expanding into other electro plating processes in the near future

Pulsed MIG Miller- Millermatic 350p

Miller- Multimatic 200

Capacity

Aluminum 11GA - 1''
Stainless 24GA - 1''
Bronze N/A
Steel 24GA - 1''

Equipped with

100 FT lead, Spoolmate 200 Spoolgun, .023 - .045 wire.

Welding Amperage 30 - 300 Amps

12 Ton Press Brake

Capacity

Max Width 13''
Thickness Steel 12 GA - 5/8
Thickness Aluminum 12GA - 3/4
Brake Angle 0' - 90' deg

Equipped with

Precision Machined, hardened & ground Dies are Machined 90 deg for a true angle everytime.

Precision Fabrication

Custom Design & Manufacturing

CNC Plasma Cutting

Capacity Table size

Stainless 18ga - 1'' 46'' x 40''
Steel 18ga - 1'' Indexable to 8ft x 40''
Aluminum 1/16 - 3/4
Brass 1/16 - 1/2

Equipped with

Hypertherm Powermax 65 & Duramax machine torch,

Water cutting table for minimal distortion on sheet metal or thin artistic pieces,

Fine cut kerf .025, Torch Height Control for accuracy across a full range of motion

We can work with a large variety of file types including CAD, Corel, AI, and vector images

Punching - Shearing

Geka Micro Crop 36 Ironworker

Capacity

Punching - Round 1/8 - 1 1/8''
Punching - Square 1/8 - 1''
Shearing - Plate 1/4 x 14''
Shearing - bar 1/2 x 8''

Equipped with

40 Ton hydraulic system, for accurate & efficient cutting, shearing punching, and notching of flat bar, angle iron and plate steel. With a minimal drop rate ironworkers are a great way to boost production and maintain accurate cuts in a high production environment.

Cad Design/Analysis

Software

Solidworks CAD Design / Analysis
Featurecam CNC Toolpaths / Gcode
Sheetcam CNC Plasma / Gcode
Coreldraw Design layout / Artistic
Edrawing Pro CAD 3d Augmented Reality

SOLIDWORKS design solutions that add powerful simulation, creation of parts, assemblies, 3D models, design validation, reverse engineering, stress, deformation, load variation, flow control, and capability to run custom analysis on designs

Edrawings Pro Features Augmented Reality the future of CAD modeling presentation Augmented reality (AR) is a live direct view of a physical, real-world environment whose elements are augmented (or supplemented) by computer-generated sensory input